I had an interesting scenario, first about my power wall.
It is 7S80P, made from cells ranging from 2.5AH down to 1.6AH because that's all I had.
It has 2 MPT-7210A charge controllers, a 60A Chinesium BMS and a DC circuit breaker before the 6KWinverter.
I charge the packs to 28.7V (7 x 4.1). It has never over charged or gone under 3V.
Pack 1 and 2 were0.2v lower than the rest and seemed to take longer to fully charge than the rest, I was considering what to do about it (were they self draining or higher capacity than the other packs?).
It has been working happily for about 3 weeks running half of my household load. It powered through a (2300w)bosch washing machine test run a few days ago and charged up fully within an hour of that happening.
Up until now, nothing unusual has happened.
This morning, pack 1 was dead and cold.
32 cells were 0 volt(mostly the lower capacity cells)and 48 were 3.9V with fuses blown.
3 fuses on pack 2 were blown, but otherwise it was normal(3.9V).
Most of the dead cells were reading in Meg ohms with some on K ohms and 1 was 2 ohms and one was 6 ohms (all cells were previously tested and held a charge for weeks before building the packs).
My question is what could have been the likely cause?
My thoughts are one of these happened:
Pack 1 was a weak link because of lower capacity and was bound to fail?
The low ohm cells did they damage the pack / spontaneously fail?
Fuses were too light, washing machine test blew them and I didn't notice (I did touch test and nothing was even warm)?
Charge controllers put out too many amps and burned the fuses?
Any educated and constructive input would be much appreciated.
It is 7S80P, made from cells ranging from 2.5AH down to 1.6AH because that's all I had.
It has 2 MPT-7210A charge controllers, a 60A Chinesium BMS and a DC circuit breaker before the 6KWinverter.
I charge the packs to 28.7V (7 x 4.1). It has never over charged or gone under 3V.
Pack 1 and 2 were0.2v lower than the rest and seemed to take longer to fully charge than the rest, I was considering what to do about it (were they self draining or higher capacity than the other packs?).
It has been working happily for about 3 weeks running half of my household load. It powered through a (2300w)bosch washing machine test run a few days ago and charged up fully within an hour of that happening.
Up until now, nothing unusual has happened.
This morning, pack 1 was dead and cold.
32 cells were 0 volt(mostly the lower capacity cells)and 48 were 3.9V with fuses blown.
3 fuses on pack 2 were blown, but otherwise it was normal(3.9V).
Most of the dead cells were reading in Meg ohms with some on K ohms and 1 was 2 ohms and one was 6 ohms (all cells were previously tested and held a charge for weeks before building the packs).
My question is what could have been the likely cause?
My thoughts are one of these happened:
Pack 1 was a weak link because of lower capacity and was bound to fail?
The low ohm cells did they damage the pack / spontaneously fail?
Fuses were too light, washing machine test blew them and I didn't notice (I did touch test and nothing was even warm)?
Charge controllers put out too many amps and burned the fuses?
Any educated and constructive input would be much appreciated.